Cutting MDF Veneer Covered & Gypsum Fibre Panels

Workpiece left: MDF veneer covered
Workpiece right: Gypsum fibre panels

Similar materials: Coloured MDF, HDF…

GUHDO MDF Veneer Fibre Cutting

1 FOURCUT Diamond Decorative Groove Cutter

2 Biscuit Slotting Cutter Set

3 Cutter with rev. T.C. tips

4 Dowel Drill solid T.C.

5 Diamond Cove Cutter 

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source: JSO, Präzision schafft Werte

Cutting Lightweight/Honeycomb panels

Honeycomb panels are used in the aerospace, marine, transportation, automotive and wind energy industries due to their light weight, strength, rigidity and stability. A variety of material types are used in honeycomb panels including plastics, composites, aluminum and wood depending on the panels application and construction.  For composite panels, diamond tooling is preferable however the thickness of the skin will be a factor in the accelerated tool wear normally experienced when machining composites with carbide tooling.  In this example the workpiece is a lightweight board with cardboard honeycomb core and veneer on both sides.

Similar materials: Lightweight boards with honeycomb core and surface layers of hardboard or plywood

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Cutting Honeycomb Panel – Tooling

1 FOURCUT-RAPIDO Cutter Set for honeycomb boards Z3+3 (special)

2 DIAMATIC Diamond Router Cutter Z3 No. 15551-9

3 Hinge Boring Bit T.C.T. Z2+V2 with chip berakers No. 30300-5, special ground

4 Dowel Drill T.C.T. Z2 No. 30530-5

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Cutting PU foam core with aluminum cover

Workpiece: PU foam with aluminum cover
(similar materials: PU-foam with glasfiber or plywood cover)

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1 Drilling Cutter with rev. T.C. tips Z2+2+1 No. 22029 (special)

2 DIAMOND Dowel Drill Z1 No. 30565-9

3 DIANORM-DUO Diamond Router Cutter Z2 No. 13701-9

4 FOURCUT Diamond Router Cutter Z2 No. 17030-9

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